Mercedes M-Class W163

since 1997 release

Repair and operation of the car



Mercedes W163
+ Mercedes-Benz cars of a class M (W163)
+ Governing bodies and methods of safe operation
+ Current leaving and service
+ Engine
+ Cooling systems, heating and air conditioner
+ A power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
- Transmission line
   + Coupling
   + Driveshafts
   + Power shafts
   - Transfer case and differentials
      Removal and installation of the module of management of the transfer case
      Removal and installation of the transfer case
      Replacement of an epiploon of an entrance shaft of the transfer case
      Replacement of an epiploon of an output flange of the back driveshaft
      Replacement of an epiploon of a forward output shaft
      Removal and installation of the servomotor of switching of the modes of the transfer case
      Removal and installation of the chain drive of the transfer case
      Removal and installation of a forward output shaft of the transfer case
      Removal and installation of assembly of a planetary reducer of interaxal differential of the transfer case
      Removal and installation of assembly of bearing assembly of the transfer case
      Removal and installation of the oil pump of the transfer case
      Removal and installation of the mechanism of switching of the transfer case
      Removal and installation of a reducing gear wheel of the transfer case
      Replacement of side epiploons of differentials
      Replacement of epiploons of the leading gear wheels of differentials
      Removal and installation of differentials
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of the transfer case

Details of installation of the transfer case

7 — the Vibration damper


 PERFORMANCE ORDER

  1. Details of installation of the transfer case are shown on an illustration to which all references which are found in the text belong.
  2. Remove panels of finishing of a motive compartment.
  3. Remove system of production of the fulfilled gases from basic arms (9 and 10).
  4. Turn out bolts (14), disconnect from the transfer case and tie up the back driveshaft (13) to frame elements, - try not to damage hinged assembly and the central bearing.
  5. Turn out bolts (12), disconnect from the transfer case and tie up the forward driveshaft (11) to frame elements, - try not to damage hinged assembly.
  6. Disconnect an electrical wiring (3) from the servomotor.
  7. Prop up transmission assembly (1) and remove a cross beam with a back support of a suspension bracket of the power unit (5).
  8. Prop up the transfer case (2) a jack.
  9. Turn out bolts (4), separate the transfer case from transmission and remove it, having given on a jack back.
  10. Installation is made upside-down.
  11. In conclusion make sure that the level of the oil which is filled in in a box reaches the lower cut of a jellied/control opening.