Mercedes M-Class W163

since 1997 release

Repair and operation of the car



Mercedes W163
+ Mercedes-Benz cars of a class M (W163)
+ Governing bodies and methods of safe operation
+ Current leaving and service
+ Engine
+ Cooling systems, heating and air conditioner
+ A power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
- Manual box of gear shifting
   Adjustment of the drive of switching of RKPP 717.461
   Removal and installation of the lever of switching of RKPP 717.461
   Features of a design of the shtokovo-trosovy drive of switching of RKPP 716.644
   Removal and installation of the lever of switching of RKPP 716.644
   Removal and RKPP installation
+ Automatic transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and RKPP installation

RKPP 717.461

Details of the RKPP 717.461 installation (model ML 230)

1 — the Case RKPP
2 — Executive levers of switching
3 — the Release bearing
4 — the Bifurcate lever of switching off of coupling
5 — the Persistent finger
6 — the Screw

7 — the Holder
8 — the adapter Case
9 — the Screw
10 — the Basic arm of a suspension bracket of system of production of the fulfilled gases
11 — the Nut
32 — the Clamp


 PERFORMANCE ORDER

  1. Details of the RKPP 717.461 installation on models ML 230 are shown on an illustration to which all references which are found in the text belong.
  2. Disconnect a negative wire from the battery.
  3. Remove the transfer case (see the Head the Transmission line).
  4. Give nuts (11).
  5. Turn out bolts (9) and remove a basic arm of system of production of the fulfilled gases (10).
  6. Remove a clamp (32) and disconnect a switching rod from the executive lever (2).
  7. Remove the executive cylinder of coupling (see the Head the Transmission line) and, without disconnecting hydraulic lines, take him aside.
  8. Prop up transmission (1) a cart jack.
  9. Turn out bolts (6) and, at the same time taking away on a jack back and down, separate transmission (1) from the engine, - in case of need wring out the holder (7) up.
  10. Check a condition of the release bearing (3), bifurcate lever of switching off of coupling (4) and the ball bearing equipped with flutes on a bent shaft of the engine.
  11. Check the level of gearbox oil which has to reach the lower cut of a control/jellied opening, - in case of need make the corresponding adjustment (see the Head of the Power supply system and production of the fulfilled gases).
  12. Installation is made upside-down, at installation of the executive cylinder of coupling track that the persistent finger (5) got to a spherical reception nest in the bifurcate lever of switching off of coupling (4).

RKPP 717.461

Details of the RKPP 716.644 installation (model ML 270 CDI)

1 — the Case RKPP
2 — Fixing pins
3 — the Connecting lever
4 — a switching Rod
5 — the switching Lever
6 — the Hydraulic line
7 — the Clamp

8 — the Contact socket of an electrical wiring of the sensor switch of permission of start
9 — Bolts
10 — the Basic arm of a suspension bracket of system of production of the fulfilled gases
11 — Bolts
12 — Bolts
13 — the pumping Gate


 PERFORMANCE ORDER

  1. Details of the RKPP 716.644 installation on models ML 270 CDI are shown on an illustration to which all references which are found in the text belong.
  2. Disconnect a negative wire from the battery.
  3. Remove the transfer case (see the Head the Transmission line).
  4. Turn out bolts (9 and 11) and remove a basic arm (10) of a suspension bracket of system of production of the fulfilled gases.
  5. Having unblocked, take pins (2) and separate connecting levers (3) from transmission (1).
  6. Take a pin (2) and separate a rod of switching (4) from the lever (5).
  7. Remove a clamp (7) and disconnect the hydraulic line (6), - at once to a zakuporta the open ends of the line and the nipple socket, having tried not to allow emptying of the tank of brake fluid.
  8. Prop up transmission assembly (1) by a cart jack.
  9. Turn out bolts (12) and at the same time taking away transmission on a jack back and down, separate it from the engine.
  10. Check a condition of the central operator of coupling and the directing bearing in a flywheel. Replace the failed components.
  11. Check the level of gearbox oil which has to is about 10 mm below than the lower cut of a jellied opening (measurement can be performed by means of a rozhkovy key).
  12. Installation is made upside-down, - track that connection of a rod (4) to the lever (5) the guide on the lever was on the party of the lock of turning on of the reverse gear in the basis of lever assembly (shooter).
  13. In conclusion pump over a hydraulic path of the drive of coupling, having let out the air via the gate (13).