Repair and service Mercedes Benz M - The Class W163 - Removal and installation of the generator//since 1997 release /

Mercedes M-Class W163

since 1997 release

Repair and operation of the car



Mercedes W163
+ Mercedes-Benz cars of a class M (W163)
+ Governing bodies and methods of safe operation
+ Current leaving and service
+ Engine
+ Cooling systems, heating and air conditioner
+ Power supply system and production of the fulfilled gases
- Systems of electric equipment of the engine
   + Systems of ignition and engine management
   + System of preheat of the diesel engine
   + Diagnostics of systems of electronic control and diagnostic equipment
   - Systems of a charge and start
      General information
      The rechargeable battery - the general information, recommendations about service
      System of a charge - general information and security measures
      Check of system of a charge
      Removal and installation of the generator
      Removal and installation of a driving pulley of the generator
      Removal and installation of the regulator of tension
      System of start of the engine - the general information and precautionary measures
      Removal and installation of a starter
+ Manual box of gear shifting
+ Automatic transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of the generator

Petrol models

Details of installation of the generator on petrol models

1 — the Plug 30 (In +)
2 — the Plug 61 (D+)

3 — Bolts
G2 — the Generator


 PERFORMANCE ORDER

  1. Details of installation of the generator on petrol models are shown on an illustration to which all references which are found in the text belong.
  2. Disconnect a negative wire from the battery.
  3. Weaken a generator drive belt.
  4. At the corresponding complete set remove protective caps and disconnect an electrical wiring from the plug 30 (1) and 61 (2) of the generator.
  5. Turn out fixing bolts (3) and remove the generator (G2).
  6. Installation is made upside-down.
  7. In conclusion do not forget to perform the procedures connected with connection of the rechargeable battery.

Diesel models

M612

Details of installation of the generator on diesel models 163.113 (the series 612 engine)

Details of installation of the generator on diesel models 163.113 (the series 612 engine)


 PERFORMANCE ORDER

  1. Details of installation of the generator on models 163.113 (the series 612 engine) are shown on illustrations to which all references which are found in the text belong.
  2. Disconnect a negative wire from the battery.
  3. Remove the right forward wheel and a loker of protection of a wheel arch.
  4. Remove a noise isolation.
  5. Disconnect a clutch coupling (2), release fixture and disconnect an electrical wiring from the generator.
  6. At the corresponding complete set remove a protective cap and, having blocked a wire on the plug 30 (3), turn out screws (4).
  7. Empty the cooling system (see the Head of the Power supply system and production of the fulfilled gases).
  8. Remove an air cleaner casing (see the Head of the Power supply system and production of the fulfilled gases).
  9. Weaken and take off a driving belt.
  10. Turn out screws (5) and disconnect an oil pipeline (7) from a turbocompressor.
  11. Remove the line of supply of cooling liquid (6).
  12. Turn out fixing bolts (9) and remove an arm (10).
  13. Turn out a bolt (11) of an arm of a vibration damper.
  14. Turn out bolts (8) of fastening of a casing of a cooler (1).
  15. Remove the generator (G2), having lowered it down assembled with a casing of a cooler (1).
  16. Installation is made upside-down, - do not forget to replace sealing elements (12 and 13). In the presence of signs of development of leaks remove the generator from a casing of a cooler and replace a sealing ring. In conclusion connect a negative wire to the battery.

M628

Details of installation of the generator on diesel models 163.128 (the series 628 engine)

1 — the Nut
2 — the Casing of ventilatory assembly
3 — the Cooler of an air path
4 — the Hose of a cooling path
5 — the Bolt
6 — the Bolt
7 — the Clutch coupling

8 — the Plug 30
9 — the Bolt
10 — the Arm
11 — the Bolt
12 — the Bolt
13 — a cooler Casing
G2 — the Generator


 PERFORMANCE ORDER

  1. Details of installation of the generator on models 163.128 (the series 628 engine) are shown on an illustration to which all references which are found in the text belong.
  2. Disconnect a negative wire from the battery.
  3. Remove the lower section of a noise isolation.
  4. Empty the cooling system (see the Head of the Power supply system and production of the fulfilled gases).
  5. Remove the air cleaner (see the Head of the Power supply system and production of the fulfilled gases).
  6. Remove ventilatory assembly (see the Head of the Cooling system, heating and the air conditioner).
  7. Remove bypass a sleeve of an air path (see the Head of the Power supply system and production of the fulfilled gases).
  8. For the purpose of ensuring access take aside a hose of a cooling path (4).
  9. Take off a driving belt.
  10. Turn out a bolt (5) of fastening of the line of a cooling path.
  11. Disunite the socket of a clutch coupling (7).
  12. Disconnect an electrical wiring from the plug 30 (8).
  13. Remove an arm (10).
  14. Turn out screws (12).
  15. Wring out the generator (G2) assembled with the case of a cooler (13) to the right and take assembly from a motive compartment.
  16. Installation is made upside-down.
  17. In conclusion check the cooling system for existence of signs of development of leaks.
  18. Connect a negative wire to the battery (see the Section the Rechargeable battery - the general information, recommendations about service).