Mercedes M-Class W163

since 1997 release

Repair and operation of the car


Mercedes W163
+ Mercedes-Benz cars of a class M (W163)
+ Governing bodies and methods of safe operation
+ Current leaving and service
+ Engine
+ Cooling systems, heating and air conditioner
- Power supply system and production of the fulfilled gases
   + Power supply system of petrol engines
   + Power supply system of diesel engines
   - Systems of release and decrease in toxicity of the fulfilled gases
      Removal and installation of system of production of the fulfilled gases
      Replacement of forward sections of system of production of the fulfilled gases on petrol models
      Removal and installation of catalytic converters on diesel models
      Removal and installation lambda probes
      Removal and installation of the EGR valve, - M112/113
      Removal and installation of a cooler of EGR, - diesel models
      Removal and installation of the air pump, - M112/113
      Removal and installation of a coal adsorber, - petrol models
      Removal and installation of the broad tank of accumulation of fuel evaporations, - appropriately completed model 163.113/154/128
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

Removal and installation of system of production of the fulfilled gases

In case of need each of sections of system of production of the fulfilled gases can be removed in an individual order.

Petrol models

M111

Details of installation of components of system of production of the fulfilled gases on models 163.136 (the series 111 engine)

7/2 — the Collar of fastening of back section
8/1 — the Termozashchitny screen
8/2 — Bolts
9/1 — the Rubber suspension

10 — the Arm of a suspension bracket of system of production of the fulfilled gases on a transmission case
11/1 — Bolts
11/2 — Nuts
158 — the Catalytic converter


 PERFORMANCE ORDER

  1. Details of installation of components of system of production of the fulfilled gases on models 163.136 (the series 111 engine) are shown on an illustration to which all references which are found in the text belong.
  2. Remove the thermofilter (8/1).
  3. Release a collar (7/2) fastenings of back section of system of release, - the collar is welded on a connecting branch pipe of section.
  4. Remove back section of system from rubber suspensions (9/1), estimate a condition of the last, in case of need make replacement.
  5. Separate forward section of system of release from back.
  6. Remove back section and visually estimate a condition of thermofilters of the bottom of the car.
  7. Prop up transmission and remove a back support of a suspension bracket of the power unit (see the Head Dvigatel).
  8. Give nuts (11/2) on a basic arm (10), - nuts are subject to replacement without fail.
  9. Remove forward section of system of release from rubber suspensions (9/1), replace the failed suspensions.
  10. Turn out bolts (11/1) of a flange of connection of a reception pipe with a final collector, - in case of need replace collector nuts.
  11. Remove forward section assembled with the catalytic converter (158) and visually estimate a condition of thermofilters of the bottom of the car.
  12. Installation is made upside-down.

Utilization of the failed catalytic converters has to be made with respect for legislative rules!

M112/113 (except ML 55 AMG)

Details of installation of components of system of production of the fulfilled gases on models with engines of series 112 and 113, except ML 55 AMG

7/2 — Collars of fastening of back section
8/1 — the Termozashchitny screen
8/2 — Bolts
9/1 — the Rubber suspension
11/1 — Bolts
11/2 — Nuts
158 — the Catalytic converter
G3/3 — Left dokataliticheskiya a lambda probe

G3/3x1 — the Contact socket of an electrical wiring left dokatalitichesky a lambda probe
G3/4 — Right dokataliticheskiya a lambda probe
G3/4x1 — the Contact socket of an electrical wiring right dokatalitichesky a lambda probe
G3/5 — Left post-catalytic a lambda probe
G3/5x1 — the Contact socket of an electrical wiring left post-catalytic a lambda probe
G3/6 — Right post-catalytic a lambda probe
G3/6x1 — the Contact socket of an electrical wiring right post-catalytic a lambda probe


 PERFORMANCE ORDER

  1. Details of installation of components of system of production of the fulfilled gases on the models equipped with engines of series 112 and 113 (except ML 55 AMG), are shown on an illustration to which all references which are found in the text belong.
  2. Car front also establish to Poddomkratta it on props.
  3. Remove the torsion springs of a forward suspension bracket (see the Head Podvesk and steering).
  4. Disconnect an electrical wiring from sensors.
  5. Remove the thermofilter (8/1).
  6. Release collars (7/2) fastenings of back section of system of release.
  7. Remove back section from suspensions (9/1), - replace the failed suspensions.
  8. Separate back section from lobbies and take it from under the car.
  9. Visually estimate a condition of thermofilters of the bottom, replace defective components.
  10. Give nuts (11/2) fastenings of forward sections of system of release, - nuts are subject to replacement without fail.
  11. Turn out bolts (11/1) of flanges of connection of reception pipes with final collectors, - in case of need replace collector nuts.
  12. Remove forward sections assembled with catalytic converters.
  13. Installation is made upside-down.

Utilization of the failed catalytic converters has to be made with respect for legislative rules!

Models ML 55 AMG

Details of installation of components of system of production of the fulfilled gases on models ML 55 AMG

6 — the Nut
12 — the Bolt

13 — the Nut
14 — Forward sections of system of release


 PERFORMANCE ORDER

  1. Details of installation of components of system of production of the fulfilled gases on models ML 55 AMG are shown on an illustration to which all references which are found in the text belong.
  2. Release a collar (1) of fastening of back section of system of release, - the homutny nut is subject to replacement without fail.
  3. Remove back section assembled with the muffler (2), estimate a condition of rubber suspensions (3 and 4), replace the failed components.
  4. Disconnect from the main muffler (8) the tire of grounding (7).
  5. Release the welded collars (9) of fastening of the muffler (8), - homutny nuts (13) are subject to replacement without fail.
  6. Separate the muffler from forward sections of system of production of the fulfilled gases and take it from under the car, - replace the damaged suspensions (10 and 11).
  7. Separate from final collectors and remove forward sections of system of production of the fulfilled gases.
  8. Installation is made upside-down.

Utilization of the failed catalytic converters has to be made with respect for legislative rules!

Diesel models

M612

Details of installation of components of system of production of the fulfilled gases on models 163.113 (the series 612 engine)

1 — the Carving plate
2 — the Arm of a suspension bracket of system of production of the fulfilled gases on a transmission case
3 — Samokontryashchayasya a nut
4 — the Rubber suspension
5 — Back section with the muffler
6 — the Sealing cone

7/2 — the Fixing collar
8/1 — the Termozashchitny screen
8/2 — Bolts
9/1 — the Rubber suspension
111 — the Three-functional catalytic converter (TWC)


 PERFORMANCE ORDER

  1. Details of installation of components of system of production of the fulfilled gases on models 163.113 (the series 612 engine) are shown on an illustration to which all references which are found in the text belong.
  2. Remove the lower section of a noise isolation.
  3. Remove the thermofilter (8/1).
  4. Release the fixing collar (7/2) welded on a connecting branch pipe, separate back section (5) of system of release from a lobby and take it from under the car.
  5. Visually estimate a condition of thermofilters of the bottom, replace the failed elements.
  6. Release spring connection of fastening of primary catalytic converter to three-functional (TWC - 111), - the sealing cone (6) at assembly is subject to replacement without fail.
  7. Give nuts (3) of a basic arm (2), - nuts are subject to replacement without fail.
  8. Having propped up forward section of system of production of the fulfilled gases a jack, you otboltit a basic arm (2) from a transmission case.
  9. Take forward section of system of release assembled with TWC (111) from under the car and visually estimate a condition of thermofilters of the bottom, - replace defective components.
  10. Installation is made upside-down.

Utilization of the failed catalytic converters has to be made with respect for legislative rules!

M628

Information is not provided.

The exhaust pipe of a package of AMG established as an option, - all models, except ML 55 AMG

Details of installation of an option exhaust pipe of a package of AMG, - all models, except ML 55 AMG

And = 140 mm

In = Not less than 15 mm


 PERFORMANCE ORDER

  1. Details of installation of an option exhaust pipe of a package of AMG for all models, except ML 55 AMG are shown on an illustration to which all references which are found in the text belong, - act in the order specified illustrations.
  2. Remove system of production of the fulfilled gases (see above), failed a component replace.
  3. Saw off an exhaust pipe of a basic equipment at distance And = 140 mm from the center of a welded seam, around change of diameter of a branch pipe (shooter).
  4. Cut off hairpins of suspended rings (arrow).
  5. Having pasted on an overlay of a rear bumper around an arrangement of a decorative cover of a towing eye a self-adhesive foil (shooter), make on its contour a cut in a petticoat, - the exhaust pipe has to be located freely in a cut.
  6. Process edges of a cut an emery paper and varnish them.
  7. Fix on back section of system of production of the fulfilled gases the acquired nozzle from AMG package, - the overlap of a fixing collar has to make not less than 50 mm.
  8. Install system of production of the fulfilled gases and make sure that the final nozzle settles down parallel to the bottom at distance not less than 15 mm below a skirt cut.