Mercedes M-Class W163

since 1997 release

Repair and operation of the car



Mercedes W163
+ Mercedes-Benz cars of a class M (W163)
+ Governing bodies and methods of safe operation
+ Current leaving and service
- Engine
   Check of compression pressure in cylinders
   Check of the engine by means of the vacuum gage
   Replacement of a belt of the drive of auxiliary units and elements of the mechanism of its tension
   - Petrol models
      Removal and installation of the engine
      Removal and installation of covers of the GRM drive
      Replacement of a gas-distributing chain
      Removal and installation of components of the GRM drive
      Installation of basic position of camshafts
      Verification of the basic provision of a balancing shaft (only series 112 engines)
      Removal and installation of the GRM components
      Removal and installation of a head(s) of cylinders
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and installation of a face cover, replacement of a back epiploon of a bent shaft
      Removal and installation of a damper of tortional fluctuations / pulley of a driving belt
      Removal and installation of a flywheel / driving disk
      Removal and installation of support of a suspension bracket of the power unit
      Service of the lubrication system
   + Diesel models
+ Cooling systems, heating and air conditioner
+ A power supply system and production of the fulfilled gases
+ Systems of electric equipment of the engine
+ Manual box of gear shifting
+ Automatic transmission
+ Transmission line
+ Brake and auxiliary systems
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of a face cover, replacement of a back epiploon of a bent shaft

M111

Face cover

Details of installation of a face cover of the engine of a series 111


 PERFORMANCE ORDER

  1. Details of installation of a face cover of the engine of a series 111 are shown on an illustration to which all references which are found in the text belong.
  2. Remove transmission (see the Head the Manual box of gear shifting or Automatic transmission).
  3. On models remove coupling assembly from RKPP (see the Head the Transmission line).
  4. Remove a flywheel / a driving disk (see the Section Removal and installation of a flywheel / a driving disk).
  5. Examine the engine on existence of signs of leaks, in case of need make replacement of a back epiploon of a bent shaft (see below).
  6. Turn out fixing bolts (4 and 5).
  7. Having hooked for the ledges specified by shooters, separate a face cover (1) from the engine.
  8. Study a condition of an epiploon (21), in case of need make its replacement (see below).
  9. Installation is made upside-down.

Replacement of an epiploon

Details of installation of a back epiploon of a bent shaft of the engine of a series 111

1a — the Special insert
1b — the Special insert

2 — the Special insert
21 — the Epiploon


 PERFORMANCE ORDER

  1. Details of installation of a back epiploon of a bent shaft of the engine of a series 111 are shown on an illustration to which all references which are found in the text belong.
  2. Remove a face cover of the engine (see above).
  3. Having hooked the screw-driver, take a back epiploon (21).
  4. Press a new epiploon in the NEW face cover from the back party of the last.
  5. Working as it should be, the return to a dismantle order, install into place the removed components.

M112/113

Face cover

Details of installation of a face cover of engines of series 112 and 113

1 — the Face cover
2 — the Directing pins

3 — the Epiploon of a bent shaft


 PERFORMANCE ORDER

  1. Details of installation of a face cover of engines of series 112 and 113 are shown on an illustration to which all references which are found in the text belong.
  2. Remove transmission (see the Head Automatic transmission).
  3. Remove a driving disk (see the Section Removal and installation of a flywheel / a driving disk).
  4. Turn out fixing bolts and remove a face cover (1), having accurately hooked it in the places specified by shooters.
  5. Study a condition of an epiploon (3), in case of need replace a cover assembled with an epiploon.
  6. Installation is made upside-down.

Replacement of an epiploon

Details of installation of a back epiploon of a bent shaft of engines of series 112 and 113

1 — the Face cover
2 — the Epiploon
3 — the Driving disk

4 — the Washer
5 — Bolts of fastening of a flywheel


 PERFORMANCE ORDER

  1. Details of installation of a back epiploon of a bent shaft of engines of series 112 and 113 are shown on an illustration.
  2. The epiploon is not subject to extraction from a face cover and is replaced assembled with the last (see above).